PBI Advanced Materials Co., Ltd | Introduction of Our Service

SPLAS, as a member of Sato group, has inaugurated business development operation of next generation products specifically made of super engineering plastics since July 2005, based on technology oriented company spirit since its foundation and in order to foresee the future market trend.
SPLAS offers stocked shapes for machining, machined finished coupons and injection molded finished coupons to the customers by providing with customized special grades made of our available super engineering plastics.

Products (are available) specifically made of super engineering plastics such as PBI, PEEK, TPI, PEI, PPS, PES and so on.

Here to click for more details of the each resin.

VGCF*

Available fillers are common carbon fibers/glass fibers, gas phase based carbon fiber, *VGCF, PTFE and so on.

*VGCF is a registered trademark of Showa Denko K.K

Here to click for more details of the each filler.

Customized grades are supplied as molded parts made by injection and compression molding methods in addition to the pellet form.

Here to click for more details of the each molding process.

As a customized product development process, material design is done at first to meet customers' requirement in terms of selection of base resins, kind of fillers and the formulation.
Then, sample product for evaluation purpose is prepared by machining stocked shapes made by compression molding. Next, the best production method, either machining or injection molding, shall be determined, taking into account the product shape and the production scale.

Flow chart to produce customized products
Raw materials selection and product shape design
Trial production
Evaluation
Mass production by Injection/Compression molding

Services offered by SPLAS
Consultation of raw material selection based on our past successful experiences
Mold flow analysis
Test sample preparation with machined parts made of stock shape produced by compression molding
Test sample preparation with the use of injection mold, after customized pellet preparation of the formulated compound specific for the application.
Measurement of the basics properties and then establishment of quality control system